Custom wire and cables are tailored electrical conductors designed to meet specific requirements for various applications. Unlike standard options, which are mass-produced and available in common sizes and specifications, custom wire and cable solutions are made to fit unique needs. The manufacturing process includes detailed design consultation, precise material selection, and rigorous testing to ensure compliance with performance standards and application needs.
Micro-Tek Corporation is a trusted manufacturer of bespoke wire and cable solutions for diverse applications. With decades of experience and a commitment to precision, our expert team works closely with clients to ensure that every product meets their specific needs.
Industries Leveraging Custom Wires and Cables
Custom wire and cable solutions are essential in various industries, ensuring optimal performance and reliability. They are beneficial in the following sectors:
- Aerospace: Custom wire and cables endure extreme conditions like high temperatures and vibrations, ensuring reliable performance in avionics, navigation, and communication systems.
- Military and defense: Bespoke cables meet strict durability standards for communication, weaponry, and critical systems, ensuring reliable operation in harsh environments.
- Medical: Specialized wires and cables enhance the precision and safety of diagnostic equipment, patient monitoring systems, and surgical instruments.
- Audio: High-quality custom cables are essential for clear sound and durability in recording, broadcasting, and live performances.
- Computer: Custom cables ensure efficient data transfer and power distribution across components like processors, memory, and peripherals.
- Automotive: Bespoke cables are vital for engine control, navigation, infotainment, and safety features, providing reliable performance in tough conditions.
- Electronics: Custom wire and cables support consumer electronics, industrial equipment, and communication devices, ensuring reliable connections and efficient power management.
- RF/Microwave: Customized cables facilitate high-frequency signal transmission with minimal loss for communication systems and radar applications.
Custom Wire and Cable Capabilities at Micro-Tek
Micro-Tek Corporation excels in providing custom wire and cable solutions with a broad range of capabilities:
General Capabilities
We offer flexible and precise custom wire and cable manufacturing to meet diverse industry needs. Our offerings capabilities include:
- As-needed production: Custom solutions are provided based on specific customer demands, allowing flexibility in meeting varying requirements and adapting to changing needs.
- Contract manufacturing: We provide contractual production agreements, which establish long-term partnerships and a consistent supply of custom wires and cables.
- Just-in-time (JIT) production: Our JIT production strategy minimizes inventory costs and reduces waste by delivering products precisely when needed.
- On-site production: We offer on-site production services for specialized needs. This allows for the customization of products directly at the client’s location.
Products
We specialize in a variety of custom wire and cable products designed to meet the specific needs of various industries:
- Lead/hook-up wire: versatile and reliable for general-purpose electrical connections
- Micro coaxial cables: ideal for high-frequency signal transmission with minimal interference
- Multi-conductor cables: provide organized and efficient wiring solutions for complex systems
- Medical grade flat wire: designed for medical devices, offering precise performance and durability
- Medical grade insulated round wire: ensures safety and reliability in medical applications
- Teflon® PTFE tubing: high-temperature and chemical-resistant tubing for demanding environments
- Uninsulated wire: suitable for applications requiring direct electrical connectivity
Wire Materials
Micro-Tek uses a variety of materials to ensure optimal performance and durability, including:
- Silver plated copper: excellent conductivity and corrosion resistance
- Bare copper: versatile and cost-effective for general electrical applications
- Copper-based alloys: enhanced strength and resistance to wear and tear
- Stainless steel (304 and 316L): superior durability and resistance to corrosion and high temperatures
- Resistance wire: precise control of electrical resistance for specialized applications
- Nickel-plated copper: combines conductivity with enhanced corrosion resistance
- Specialty/precious metals on toll: customized solutions for unique requirements
Insulation Materials
We use the following high-performance insulation materials to enhance wire and cable functionality:
- Chemours fluoropolymer resin: provides superior chemical resistance and durability
- Teflon® PTFE: high-temperature and chemical-resistant insulation
- Teflon® FEP: excellent electrical properties and resistance to high temperatures
- Teflon® PFA: high-performance insulation for extreme environments
- Tefzel® ETFE: strong resistance to chemicals and high temperatures
- Other resins may be available
Specifications
Micro-Tek offers a wide range of specifications to meet customer needs:
- AWG: 18 AWG to 50 AWG
- Insulated wire diameter and thickness: Min – .010″, Max – .250″
- PTFE thickness: Min – .0035″
- FEP/PFA/ETFE thickness: Min – .00075″
- Finished wire product tolerance: Outer diameter can be held to ±.0002″ for insulated wire and ±.0002″ for flat wire
Lead Time
We typically offer lead times of 3 to 4 weeks, ensuring timely delivery for custom and standard orders.
Our Specialty Products
Micro-Tek provides a range of specialty products designed to meet specific industry requirements with precision and reliability:
High Performance Coax Core
Customized core to facilitate high-frequency signal transmission with minimal loss for communication systems and radar applications. Insulation materials include:
- Solid PTFE (69% VP Nom)
- LD-Tek Low Loss PTFE (77% VP Nom)
- Phas-Tek Phase Stable (76-82% VP Nom)
- Vel-Tek High Velocity PTFE (80-88% VP Nom) (In Development)
In addition to the above materials, Micro-Tek has the ability to create custom products with other fluoropolymers to meet a customer’s requirement.
Partner With Micro-Tek for Precision Wire and Cable Solutions!
Custom Wire And Cables Capabilities
- General Capabilities
-
As Needed
Contract
Just-In-Time
On-Site Production
- Products
-
Lead / Hook-up Wire
Micro Coaxial Cables
Multi-Conductor Cables
Medical Grade Flat WireMedical Grade Insulated Round Wire
Teflon® PTFE Tubing
Uninsulated Wire
- Wire Material
-
Silver Plated Copper
Bare Copper
Copper Based Alloys
Stainless Steel (304 and 316L)Resistance Wire
Nickel Plated Copper
Specialty/Precious Metals on Toll
- Insulation Material
-
Chemours Fluoropolymer Resin
- Teflon® PTFE
- FEP
- PFA
- Tefzel® ETFE
- AWG
-
18 AWG to 50 AWG
- Insulated Wire Diameter
-
Min – .010″
Max – .200″
- Insulation Thickness
-
PTFE – Min – .0035″
FEP/PFA/ETFE – Min – .003″
- Additional Capabilities
-
Flat Wire (Ferrous and Non-ferrous)
Drawing
Stranding
PTFE Extruded Strips
Braiding/ShieldTape Wrapping
Etching
Cutting/Stripping/Tinning
Tubing / Teflon® PTFE Washers
- Finished Wire Product Tolerance (+/-)
-
Outer diameter held to ±.001″ for insulated wire and for flat wire ±.0002″
- Production Volume
-
Specialty Production Shop
Custom / Made to Order
Low Volume
Small RunHigh Volume
Large Run
Long Run
Large Scale Production Volume Run
- Typical Lead Time
-
3 to 4 weeks
Additional Information
- Industry Focus
-
Aerospace
Military / Defense
Medical
AudioComputer
Automotive
Electronics
- Wire Form Products
-
Stranded
Braiding
Insulation
- Industry Standards
-
ISO 9001:2015 Certified
International Organization for Standardization
Mil-SpecMilitary Specifications
- MIL-W-16878/6 (Type ET)
- MIL-W-16878/4 (Type E)
- MIL-W-16878/11 (Type K)
- MIL-W-16878/13 (Type KT)
- MIL-W-22759/12
NEMA HP3
- File Format
-
PDF- Mostly 2D drawings