Insulated Fluoropolymer Wire & Cable

This includes wire and cable insulated with Teflon® PTFE, FEP, PFA, and Tefzel® ETFE.

  • PTFE:
    • Conductors: #12 AWG – #42 AWG
    • Wall Thickness: 0.080″ – 0.003″
  • FEP/PFA/ETFE:
    • Conductors: #6 AWG – #48 AWG
    • Cables: Up to 0.300″ OD
    • Wall Thickness: 0.050″ – 0.0015″
Insulated Fluoropolymer Wire and Cable

High Frequency Coax Core

  • Solid PTFE/PFA/FEP: 69% Velocity of Propagation (VP)
  • LD-TEK PTFE: 77% VP
  • PHAS-TEK FFR: 74-81% VP

Surface Treatments & Liners

  • Etching for Bondability: Available on PTFE, FEP, PFA, & ETFE insulations and conductive coatings.
  • Thin Wall PTFE Liners:
    • ID Range: 0.010” – 0.140”
    • Wall Thickness: 0.001” – 0.004”
  • Contact Angle Testing: For etched OD surfaces.

Fluoropolymer Tubing

  • Available in PTFE, FEP, ETFE, and PFA.

Flat Wire (Ferrous & Non-ferrous)

  • For braiding and coiling applications.
  • Made to customer specifications, with stock sizes available.

PTFE Coated Disposable Mandrels

  • For over braiding processes.

FEP Heat Shrink Tubing

  • Sizes: 0.030” to 0.350” Expanded ID
  • Shrink Ratios: 1.3:1, 1.6:1, 2:1
FEP Heat Shrink Tubing

Wire Winding Services

  • Winding of Steeger, Wardwell, or customer-supplied bobbins.
  • Available wires: Stainless steel, silver-plated copper, bare copper (both flat & round).

Laser Processing

  • Laser cutting & stripping of fine sizes of PTFE & fluoropolymer insulated wires.

Miniature Cables

  • Configurations: 50 Ohm, 75 Ohm, twisted pairs, twisted quad, low noise.

Braiding & Serving

  • Application of shields over wire, cable & tubing.
  • Shielding materials: Round or flat wires.

Stranded Bare Copper & Silver Plated Uninsulated Copper (Ofhc)

  • Seven Strand Constructions: #18 AWG – #42 AWG
  • Nineteen Strand Constructions: #16 AWG – #32 AWG
  • High strand count bunches and stainless steel reinforced strandings available.

Contract Services

  • Insulating
  • Stranding
  • Cabling
  • Cutting & Stripping
  • Tinning
  • Drawing

Conductor Availability

  • Copper and Copper-based Alloys
  • Stainless Steel Alloys
  • Specialty Metals (on Toll basis)

Silver Plated Copper & Bare Copper (Ofhc/Etp) Wire

  • Standard and custom outer diameters (OD).
  • Hard Temper: 0.0508″ – 0.00099″ (from #16 AWG – #50 AWG)
  • Soft Temper: 0.0201″ – 0.00099″ (from #24 AWG – #50 AWG)

Extruded Inlaid PTFE Striping

  • Base color plus 1, 2, or 3 stripes/tracers.